This guide walks you through the complete fabricator workflow in TestCert — from receiving raw material with a mill test certificate, through your fabrication operation, to issuing a traceable certificate of conformance to your customer. Every step maintains an unbroken chain from the original heat number to the finished part.
Time estimate: 15 minutes for a single raw material cert with one fabrication operation and one approval level.
Prerequisites
Before you start, confirm the following:
- You have a TestCert account with Inspector or Quality Manager role
- You have the incoming mill test certificate (PDF) for the raw material
- You know the operation type you performed (e.g., cut-to-length, bending, welding, machining) and the output serial or part number assigned in your shop
- Your organization's QA approval workflow is configured
Step 1: Upload the Incoming MTC for Raw Material
Bring the mill cert into TestCert before touching the fabrication record.
- From the left navigation, click Inbound MTCs.
- Click Upload Certificate in the top-right corner.
- Drag the supplier's PDF onto the upload area, or click Browse to locate it.
- TestCert's AI extraction engine starts immediately after upload.
- Processing takes 15–30 seconds for most certs.
- When the status shows Ready for Review, click the cert row to open the split view.
What you will see:
- The original PDF on the left.
- Extracted fields on the right: heat number, grade, chemical composition, mechanical test results, and applicable standard.
Step 2: Validate and Approve the Inbound Cert
Confirm the raw material meets the standard before you cut into it.
- In the split view, scan the extracted fields on the right:
- Green — value is within the ASTM/ASME/EN limit for this grade.
- Red — value is outside the allowed limit. Compare the right-panel figure to the PDF on the left to confirm the extraction is accurate.
- Amber — field requires attention (e.g., partially legible value or non-critical field gap).
- Correct any mis-extracted values by clicking the field and typing the right figure. Validation updates instantly.
- If a red field reflects a genuine out-of-spec result and you have engineering authorization to proceed, click Override Accept and enter a mandatory comment (e.g., "Approved per deviation request DR-2024-112").
- Click Submit for Approval. The cert moves to your approver's queue.
- As the approver (or once the approver acts), open the cert from Approval Queue, review it, and click Approve.
- Click Commit to Stock. The heat number, grade, chemistry, and quantity are now locked in the Stock Ledger and the supplier snapshot is frozen for traceability.
Step 3: Record Your Fabrication Operation
Link the raw material heat to your shop output.
This is the step that makes TestCert unique for fabricators: the Heat Operations record creates a permanent, auditable link between the incoming heat number and the part or assembly you produced.
- From the left navigation, go to Heat Operations and click New Operation.
- In the Source Material field, search for and select the heat number you just committed (from Step 2). TestCert will display the committed grade, chemistry, and standard.
- Fill in the operation details:
- Operation Type — Select from the list (Cut to Length, Bending, Forming, Welding, Heat Treatment, Machining, Assembly, or a custom type your org admin configured).
- Output Identifier — Enter the serial number, part number, or shop traveler number assigned to the finished item.
- Quantity In / Quantity Out — Enter the raw material quantity consumed and the finished quantity produced. TestCert deducts the consumed quantity from the Stock Ledger.
- Date of Operation — Defaults to today; change if recording a past operation.
- Operator / Inspector — Select the person who performed or inspected the operation. This appears in the traceability chain.
- Add any additional notes, process parameters, or inspection results in the Notes field.
- Click Save Operation. TestCert creates a traceability node linking the source heat number to your output identifier.
If your part went through multiple operations (e.g., raw plate → cut blank → formed part → heat treated → finished component), repeat this step for each operation. Each subsequent operation can reference the output identifier from the previous step as its source, building a complete multi-stage chain.
Step 4: Generate the Outgoing COC
The traceability chain populates the COC automatically.
- From the left navigation, go to Outbound Certificates and click New COC.
- Select the Customer from the dropdown. If the customer is new, click Add Buyer to create their record and any custom spec mappings.
- In the Material / Parts section, search by your output identifier (the serial or part number from Step 3). Select the item.
- TestCert resolves the full traceability chain automatically: your output identifier → the fabrication operation → the source heat number → the original inbound MTC.
- Choose the Template for this customer's COC format. Templates can include your company letterhead, signature block, and buyer-specific fields.
- Review the COC preview. Confirm that the heat number, grade, chemistry, mechanical properties, and fabrication operation details all appear correctly.
- Click Submit for Approval to route through your COC approval workflow, or click Approve & Finalize if you have single-step authority.
Step 5: Send the COC to Your Customer via Secure Link
Your customer receives a professional, tamper-evident certificate — no TestCert account needed.
- Once the outbound COC is approved and finalized, click Share with Customer.
- TestCert generates a secure review token — a unique, time-limited URL for this certificate only.
- Click Copy Link and paste it into your delivery documentation or customer email, or click Send via Email to have TestCert dispatch it directly.
- The customer opens the link in any browser to view, download, or print the COC as a PDF.
- The share event — including timestamp and recipient — is recorded in the Audit Trail and is available for your ISO or customer audit.
What's Next
You have completed the end-to-end fabricator workflow. To go deeper on each stage:
- Incoming Material Inspection — Set up grade-level validation rules and manage override accept policies for your QA team.
- Issue Outgoing Certificates — Advanced COC options: buyer-specific templates, digital signatures, multi-level approval, and XLSX export.
- Certificate Approval Workflow — Configure multi-level approval chains, delegate approvers, and set escalation rules.
- Heat Number Traceability — Build multi-stage fabrication chains, view the full traceability tree for any part, and export traceability reports for customer audits.